
Working with the team, I helped decide that the prep sheet would become an activity record rather than a wizard, and that counting would move underneath it as a shared capability, so one physical count could serve prep, inventory, and purchasing at once. This case focuses on what that decision required: the counting experience, and in particular the signals that let an operator trust a shared count they did not take themselves.
A morning manager performed two to three separate counts, one for prep, one for inventory, and one for purchasing, frequently of the same items. The counts were not equal. An audit of every place counting happened in the product found four workflows recording on-hand quantities, and only two of them, the scheduled inventory count and the spot count, updated the official on-hand figure. The prep sheet and the ordering flow each took their own advisory count, used it once, and discarded it.

Where counting happened before. Four workflows counted the same items, and only the two authoritative counts updated official on-hand.
Because an advisory count never became a formal count, inventory and purchasing could not use it, and the same container of sauce was counted once for each workflow. A shared counting layer removes the duplication. A single count records each item once and exposes it to every workflow, and one walk of the building can combine templates that belong to different workflows, an inventory template and a purchasing template together, instead of a separate walk for each.

Starting a count. One session can combine templates from different workflows, here an inventory count and a purchasing order, so a single walk of the building serves both.
When an inventory template and an order template are combined, the system merges them, removes the items they share, and orders what remains by storage area so the walk follows the building. The result is saved as a formal count, so the prep sheet, the purchase order, and inventory variance all calculate from the same numbers.

An illustrative combined count. A 23-item inventory template and a 12-item vendor order share 8 items, so one walk of 27 items replaces two walks totaling 35, and every workflow reads the result.
It was prepared for a beta rollout, with a cohort of customers identified and ready to receive it. My role was eliminated in an R&D restructuring before that beta launched, so this page describes the design as it was handed off rather than as it performed in production.
It builds on the template and scheduled counting model I designed earlier at Restaurant365, which shipped to a 16-location beta with Jack in the Box and was rolling out across roughly 2,130 locations when I left.

